Higher performance requirements, new raw material properties, a modified process sequences or increasing quality demands there are numerous reasons for adjusting the parameter of a production line. Often the material preparation as first step in the process chain is not considered properly. However in particular an optimized mixture is the key to reproducible top level result. The function of these mixers is to distribute stabilizer, lubricants, fillers and modifiers homogeneously and economically and transform this mixture into a dust-free, dry and free flowing condition.
The heating mixer has the purpose to mix the material and all components between 5 to 8 minutes while heating them to a temperature of 100C to 300C. This process binds all compounds to the material particles. However, at this temperature the combining waxes are still slightly sticky and the compound tends to omit press compact. That is why the mixed compound will be discharged from the heating mixer to the cooling mixer, where it will be cooled down to approx. 400C. After preparation, the mixing material is cooled in the vertical cooling mixer. The mixing material can then be transported. In the next step, the mixing material can be ensiled and then stored.
After preparation, the mixing material is cooled in the vertical cooling mixer. The mixing material can then be transported. In the next step, the mixing material can be ensiled and then stored.
Sr. No.
Model
Batch Capacity
(Kg./Batch)
Main Drive-HM
(KW)
Main Drive-CM
(KW)
1
VHM 130 - VCM 400
40
15
3.7
2
VHM 200 - VCM 400
65
30
3.7
3
VHM 250 - VCM 600
90
37
5.5
4
VHM 350 - VCM 1000
120
55
7.5
5
VHM 500 - VCM 1500
200
110
11
6
VHM 500 - VCM 2000
200
110
15
7
VHM 750 - VCM 2000
300
132
15
8
VHM IOOO - VCM 2500
400
200
30
9
VHM 1200 - VCM 3000
500
250
37
Features & Advantages
Pneumatic Operated lid for easy and fast operating.
Stainless steel made hard chrome plated blades for homogeneous mixing.
Pneumatic Operated Seals Provided in Bottom of the heater mixers.
Optimal mixing compound quality and homogeneity
Short sequence time and high operational capacity
Good free flowing ability of the compound
Pneumatic transport of the Dry blends omits without product separation.
Bulk density increases of 20-40% due to sinter process and at that, an increase in output capacity from the processing machines.
Reasonable and effective lowering of VC-residue, due to the high temperature of the mixing compound.
Extensive elimination of moisture residue in the material through special filter and ventilation system.
Stainless steel make chemical adding port for pouring of lubricants during the process.
Equipped with separate mixer, cooler and operator’s platform
Large water cooled surface
Dual jacketed heavy gauge vessels for both heater (Mixing) & Cooling mixers with water circulation facility Resistance against chemical & abrasion
Smooth & mirror finished
Inner vessels with curved bottom
Stainless steel conical cooling ring with water circulation in cooler mixer
Stainless steel blades for homogeneous mixing and effective cooling for cooler mixer
Light weight aluminum lids
Super finish cooling Cone for easily circulation of material and highest cooling performance.